You have been tasked with increasing productivity and increasing quality, while at the same time lowering the cost of your manufacturing processes.
The solution is to automate … but how?
Identifying a manufacturing process that can be automated is often a daunting task. It requires a team approach to qualifying, validating, and then finally, implementing a program. This book takes you through the best practices for each step, regardless of the application type or the industry segment. It will show you how to achieve the system expectations that were planned for and benchmarked, and it will also help identify the most common pitfalls - all without having to eliminate employees.
Chapter 1 - Why Automate the Small and Medium Sized Manufacturers (SMMs)?
Productivity can Save the Factory Industrial Robots Reduce Labor Costs and Increase Productivity Partnering with your customer and supplier to reduce costs Justifying Robotic Automation The ROI Power of Industrial Robotics Additional Benefits of Implementing Industrial RoboticsApplying Present Value Tools to Evaluate the Robot Investment Resources Manufacturers Need to Become Familiar With
Chapter 2 - Implementing Robotic Automation - Getting Started
Robotic Implementation is Always a Team Effort Ingredients of the Robotic System Judging a Good Project from a Bad Project Gather the Right Details Criteria for Arc Welding Criteria for Tending Machines Criteria for Press Tending Criteria for Palletizing/De-Palletizing Data Criteria for Material Removal Constants and Variables of a Robot System
Chapter 3 - Robotics and Risk
Risk and Cost Hidden Risk Risk of Your Own Managers and Personnel Managing What You Control Risk of Technology
Chapter 4 - Setting Expectations for Success
Tools for Validating the Robotic Process Proof of Concept Case Studies
Chapter 5 - Writing the Right Specifications
Defining Elements of the Scope of Work Scope of Work Example - Robotic Finishing Cylinder Head Line Case Study Scope of Work Example -Robotic Press Tending Case Study
Chapter 6 - Lean Manufacturing With Robotics for Low Volume, Small Batch Runs
Man vs. MachineChangeover for Small Batches Suggestions for the Design of a Robotic Work-Cell Automating the machining process - Case Study Automating the welding process for small batch runs Automating the material removal process for small batch runs Automating small batch runs for press tending and palletizing Automating the palletizing process for small batch runs Tools for small batch and high changeover production
Chapter 7 - Lean Manufacturing with Robotics for High Volume, Large Batch Runs
Robotic Machine Tending for High Production Running Lights Out Job Shop vs. OEM Robotic Cellular Manufacturing
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Experienced sales and engineering leader in the field of industrial robotics.
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